At Lapping Services, we’re all about delivering precision and efficiency. One of the ways we do this is through our Speedfam 20B—a powerful machine in our lapping and polishing arsenal. But how can this machine directly benefit your operations and bottom line? Let’s take a look at what makes the Speedfam 20B a cost-saving asset for our clients.
What Makes the Speedfam 20B Unique?
Named for its 20-inch workpiece carrier or tooling, the Speedfam 20B is designed to handle a wide range of component sizes with precision. With a maximum workpiece diameter of 450mm, it’s ideal for larger parts as well as smaller items in high volumes. For example, when lapping 20mm washers, we can process up to 750 pieces at once, ensuring efficiency on high-volume orders. All parts come off the machine flat and parallel to within 0.002mm, with a surface finish between 0.8 to 0.4 Ra, delivering consistency that meets and often exceeds industry standards.
Better Than Conventional Grinding: Cost Efficiency and Versatility
Unlike conventional grinding, which can be limited in materials and process cost-effectiveness, the Speedfam 20B offers several distinct advantages:
- Cost-Effective Material Removal: Conventional grinding often requires repeated passes and can result in higher material waste and longer processing times. The Speedfam 20B’s precise lapping capabilities reduce material removal to the necessary minimum, cutting down on wasted material and energy. This efficiency leads to significant cost savings, especially for large batches.
- Non-Magnetic Material Processing: Conventional grinding typically relies on magnetic chucking, limiting its effectiveness with non-magnetic materials like aluminium, brass, and ceramics. The Speedfam 20B, however, can process a wide variety of materials, including non-magnetic ones, providing greater versatility for diverse applications. This capability eliminates the need for specialised equipment just for non-magnetic materials, reducing costs and simplifying processes.
Faster Processing Times = Reduced Labour Costs
The Speedfam 20B’s robust design and advanced features allow us to complete lapping jobs faster than with traditional grinding techniques. With its automated systems and high-efficiency operation, we can handle large orders in shorter timeframes. Faster turnaround not only saves on labour costs but also helps reduce lead times for our clients, making it a great choice for urgent or large-scale orders.
Reduced Risk of Rework
Rework can be one of the highest unexpected costs in manufacturing, often due to subpar flatness or finish. With the Speedfam 20B, we minimise this risk by achieving excellent surface consistency and precision from the outset. This reliability means fewer chances of having to redo jobs due to inconsistencies, saving both time and money.
Scalability for Different Project Sizes
The Speedfam 20B is adaptable, with the flexibility to handle both small and large components up to 450mm in diameter. Whether your project involves smaller, high-precision parts or larger components, this machine delivers the same level of quality across a variety of sizes. This scalability ensures we can meet your needs without the cost of outsourcing or investing in additional machines.
Lower Maintenance Costs
The Speedfam 20B’s build quality is designed for longevity. With its durable construction and easy-to-service components, it requires less maintenance compared to many other machines on the market. This reduces the frequency and cost of repairs and downtime, allowing us to maintain cost-effective pricing for our clients.
Sustainable and Cost-Effective Solutions
By minimising material waste, reducing energy use, and ensuring long-term reliability, the Speedfam 20B helps us support our sustainability goals while saving our clients money. Our commitment to efficient, precision-driven processes benefits both the environment and your budget.
Ready to Cut Costs with Precision?
Investing in high-quality machinery like the Speedfam 20B means we can offer premium results without premium pricing. Whether you’re looking to improve flatness, reduce costs, or speed up delivery times, the Speedfam 20B is part of our commitment to providing value.
Want to see how our Speedfam 20B can benefit your specific project? Get in touch with us today!